Sr. Automation Engineer - PLC Programming

AVA Consulting is seeking a Sr. Automation Engineer

Location: Dudley, MA

U.S. Citizens and those authorized to work in the U.S. are encouraged to apply. We are unable to sponsor at this time.

Job Description:

The Sr. Automation Engineer plays an integral strategic role in shaping the future of eyewear assembly automation, & leads and/or is involved in multiple phases of projects including planning, detailed design, construction, commissioning and release.

Major Duties and Responsibilities:

• Lead design for medium-large projects that support new product or technology introductions by performing engineering assessments, implementing automation system configuration changes & supporting engineering runs
• Devise new approaches to problems through adaptations/modifications of automation technical principles
• Work with multiple disciplines, including manufacturing, process engineering, maintenance, & quality assurance to manage portfolio of projects
• Diagnose/troubleshoot equipment issues
• Direct/mentor junior automation staff engineers & technicians
• Create automation & machine design requirements including 3D drawing design, wiring, programming, safety features, & sourcing
• Detail control schemes with wiring and system drawings for automation projects
• Design PLC/HMI/Robotics (programming & creation of technical documents such as user requirements, functional specifications, & design specifications)
• Troubleshoot & diagnose design errors, omissions, and other deficiencies; proactively recommend revisions and/or improvements
• Help manufacturing departments succeed through easy-to-use tooling, monitoring, and automation that improve safety, quality, productivity, delivery & cost
• Engage in project planning to identify automation opportunities
• Prepare cost estimates and written technical proposals
• Generate network communication protocols for control equipment
• Develop mechanical/electronic controls integrating assembly stations, 6 axis handling devices & conveyance devices
• Document equipment requirements that verify & validate performance, with instructions for operation, maintenance & repair
• Improve standards for assembly by working with engineering professionals to promote defect-free processes
• Interact cross functionally from concept through test runs through released manufacturing process

Required Qualifications:

• BS Degree in Engineering with 7+ years' experience
• Experience in high volume production, with emphasis on ergonomic design, yield improvement, labor & cost reduction
• Experience with electromechanical systems & automating assembly processes
• Proficient in PLC programming (Ladder Logic and Structured Text) & HMI development
• 6-Axis robotics programming/integration experience
• Excellent conceptual, analytical, & problem-solving abilities
• Ability to coordinate & complete multiple tasks under minimal supervision
• Strong verbal & written communication skills
• Understanding of Sensors, Robotics, Complex Mechanical designs & controls for automated systems
• Proficiency in 3D CAD modeling (SOLIDWORKS preferred)
• Strong project management skills with ability to create technical documentation

Preferred Qualifications:

• Experience with Collaborative Robots (YuMi) and/or Denso or Fanuc Robots
• Experience in the Consumer Eyewear Industry
• Lean Six Sigma and/or SPC Training
• Knowledge of Cognex, PPT, DVT, or Fanuc Vision Systems

NOTE: Interested Candidates can apply by sending their Updated Resume and Contact Details.

Ron Tolson

AVA Consulting

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