Senior Process Manufacturing Engineer Boston - MA - Massachusetts

**** We are looking for a candidate from a Tier-1 automotive company with proven experience in setting up and commissioning manufacturing facilities from the ground up.****

The following keywords can be used for the search:

DFM (Design for Manufacturing), DFA (Design for Assembly)

Simultaneousconcurrent Engineering

Process Planning

Process Engineering

Availability Planning

Capacity Analysis

OEE Planning

Cycle time Calculation

MOSTMTM Time Studies

Manufacturing Line design

Layout Planning

3-2-1 Principle

Geometry Planning

Datum reference frame

Fixturing and clamping schemes

Stack up Analysis

Job Description:

Industry Background:

1. Experience in high-volume manufacturing within a Tier 1 automotive environment. Tier 1 automotive suppliers operate with tight margins and aggressive schedules, which demands manufacturing and industrial excellence.

Core Competencies:

1. Manufacturing Process Development: Ability to define, design, and deliver manufacturing processes for complex assembly products from conceptual phase through full production scale-up.

2. Process Engineering Fundamentals: Strong command of PFD (Process Flow Diagrams), time studies, line balancing, and P-FMEA.

3. Design for Manufacturing (DFM): Capable of analyzing product designs and providing actionable DFM recommendations.

4. GD&T: Strong understanding of Geometric Dimensioning & Tolerancing and its application in manufacturing.

5. Equipment & Vendor Management: Capable of writing technical specifications and managing vendors through full equipment commissioning.

6. Industrial KPIs: Strong understanding of operational metrics OEE, MTTR, MTBF, cycle time, throughput, yield, etc.

7. Digital Manufacturing: Familiarity with MES (Manufacturing Execution Systems) and digital manufacturing principles.

Scope of Ownership:

1. End-to-end manufacturing development lifecycle: concept process design validation ramp full production