NPI Manufacturing Engineering Co-Op

At WHOOP, we're on a mission to unlock and inspire performance for life. WHOOP empowers members through a deeper understanding of their bodies and daily lives.

As an NPI Manufacturing Engineering Co-op on the Manufacturing Design team, you will work closely with Manufacturing, Hardware, Supply Chain, and Quality to support the manufacturing development and optimization of next-generation WHOOP products. You'll be embedded in a fast-paced, cross-functional environment supporting new–product builds, manufacturing process development, and issue resolution as products progress toward higher-volume scale.

RESPONSIBILITIES:

• Support manufacturing readiness for NPI builds, including build preparation, fixture readiness, documentation, issue tracking, and coordination with global manufacturing partners

• Support development and characterization of manufacturing processes, fixtures, tooling, and assembly methods

• Develop and maintain manufacturing documentation, including qualification protocols, sub-assembly drawings, SOPs, and build reports

• Collect and analyze manufacturing data to evaluate yield, process performance, and product or process improvement opportunities

• Conduct failure analysis and root cause investigations, and support corrective and preventative actions using structured problem-solving methodologies such as DMAIC, 8D, and fishbone analysis

• Review engineering models and drawings and contribute to DFM feedback, tolerance stack-up and Cpk analysis, and manufacturing risk identification

• Support process qualification activities, including DOE execution, measurement studies, process capability analysis, and verification of critical process parameters

• Support remote manufacturing issue resolution with global manufacturing partners and help track technical actions to closure

• This is a five-day, in-office role based at our Boston HQ

QUALIFICATIONS:

• Currently pursuing a Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical field

• Demonstrated interest or experience in manufacturing engineering, process engineering, or consumer electronics product development

• Working proficiency in SolidWorks or another 3D CAD platform

• Understanding of design for manufacturability, tolerance stack-ups, Cpk/process capability, and GD&T principles

• Strong analytical and problem-solving skills, with familiarity in structured root cause methodologies such as 8D, DMAIC, fishbone, or 5-Why analysis

• Strong communication and organizational skills, with the ability to work effectively across multiple engineering disciplines in a dynamic, fast-paced environment

• Familiarity with statistical analysis, DOE, SPC, or manufacturing data analysis is a plus

• Hands-on experience with prototyping and fabrication tools such as 3D printers, CNC equipment, and hand tools is a plus

• Exposure to manufacturing processes such as adhesive dispense, heat staking, injection molding, battery assembly, or precision electromechanical assembly is a plus

The dates for the 2027 Spring Co-Op Program will be January 11 – July 1, 2027.

We recognize that academic calendars and co-op program requirements may vary by school. If your school schedule does not allow you to participate through the standard program end date, you are still encouraged to apply. If you move forward in the interview process, please raise any scheduling constraints with your recruiter or hiring manager so they can be discussed.
The pay rate for this role is $28 - $32 per hour, with the final rate determined at the offer stage based on relevant experience and qualifications.

WHOOP is an Equal Opportunity Employer and participates in E-verify to determine employment eligibility.