Staff Engineer - Robotic Welding Systems

Staff Engineer – Robotic Welding Systems

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Location: Chicago, IL (100% Onsite) - W2

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Employment Type: Full-Time / Direct Hire

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Salary: $124,960–$165,572 annually + Annual Incentive Plan

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Schedule: Monday–Friday | 8:00 AM–5:00 PM

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Travel: Occasional, including overnight travel

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Position Overview

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Cullerton Group has a new opportunity for an experienced Staff Engineer – Robotic Welding Systems to join the Advanced Manufacturing team of a leading electrical equipment manufacturer in Chicago, IL.

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This role will lead the development, implementation, and standardization of advanced manufacturing equipment and torque-controlled assembly systems. The ideal candidate will have extensive manufacturing engineering experience, strong technical project leadership, and expertise in manufacturing automation, equipment integration, and process optimization.

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Key Responsibilities

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• Lead the design, development, and implementation of advanced manufacturing equipment and torque-controlled assembly systems.
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• Manage equipment specification, vendor selection, procurement, installation, programming, commissioning, and validation.
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• Integrate torque monitoring systems with manufacturing processes, MES, ERP, and industrial data collection platforms.
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• Develop standardized manufacturing procedures, equipment programming parameters, calibration processes, and preventive maintenance plans.
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• Lead complex engineering projects from concept through implementation and production sustainment.
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• Collaborate with Manufacturing, Quality, Operations, Maintenance, Product Engineering, and IT teams.
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• Apply Lean Six Sigma, DFMA, and continuous improvement methodologies to enhance productivity, quality, and equipment reliability.
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• Support manufacturing process standardization across multiple facilities.
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Required Qualifications

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• Bachelor's degree in Mechanical, Manufacturing, Industrial, Electrical Engineering, or a related engineering discipline with equivalent relevant experience.
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• 8+ years of manufacturing engineering experience in high-volume, high-mix, or semi-automated manufacturing environments.
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• Proven experience designing and implementing manufacturing processes and equipment.
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• Strong knowledge of Lean Six Sigma, value stream mapping, DFMA, and manufacturing systems design.
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• Demonstrated experience leading complex engineering projects from concept through commissioning, validation, and sustainment.
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• Strong technical problem-solving, project management, and cross-functional communication skills.
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• Ability to work onsite in Chicago, IL, and travel occasionally as needed.
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Preferred Qualifications

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• Experience implementing torque-controlled or torque-monitored assembly systems.
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• Experience integrating manufacturing equipment with MES, ERP, or industrial data collection systems.
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• Experience with industrial automation, advanced manufacturing equipment, and process standardization.
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• Lean Six Sigma, PMP, or related professional certifications.
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• CAD proficiency and experience with DFSS/DFMA.
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• Experience implementing standardized manufacturing systems across multiple facilities.
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Compensation & Benefits

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• Competitive base salary of $124,960–$165,572 annually.
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• Eligibility for an annual incentive plan.
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• Medical, dental, vision, and prescription coverage.
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• 401(k) retirement savings and employee stock ownership benefits.
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• Paid vacation, sick leave, holidays, and parental leave.
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• Life and disability insurance.
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• Professional development and career advancement opportunities.
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Interested in This Opportunity?

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If you are an experienced manufacturing engineer with a strong background in advanced manufacturing equipment, automation integration, and engineering project leadership, we encourage you to apply!

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Apply today or connect with Cullerton Group to learn more.

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