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Electrical Design QA Lead

Saicon Consultants Inc.Detroit, MI🇺🇸United StatesPosted 14 Sept 2026

Quick Overview

Seniority
Mid Senior
Work mode
Hybrid
Location
Detroit, MI, United States
Posted
22 hours ago
ComplianceScheduling

Job Description

Job Description:
The Design QA/QC Lead – Overhead Distribution serves as the first-line independent technical reviewer for conversion and distribution overhead work packages within ***'s OHD QA/QC function. This role performs structured design reviews at the 30%, 60%, and 90% completion stages, validating that designs from external service providers comply with *** Distribution Design Operating (DDO) standards, are constructible, and are free of defects before packages advance toward scheduling and construction.
This position is being created to establish staged (30/60/90%) design review for conversion and distribution work. The role does not redesign ***'s existing engineering process; it applies an independent quality review layer over that process. The Design QA/QC Lead is expected to engage during the 0 to 30% window as well, helping shape project scope and design criteria before formal design begins.
The Design QA/QC Lead reports to the QA/QC Engineering Supervisor, who retains final review authority and sign-off. This role carries no supervisory responsibility.

Key Accountabilities
  • Conduct structured 30%, 60%, and 90% design reviews of conversion and distribution overhead work packages submitted by external design service providers, documenting findings against DDO, standards and *** construction details.
  • Verify design accuracy and standards compliance across conductor sizing and ampacity, clearances, grounding, pole class and loading, and armless versus crossarm construction.
  • Verify conversion-specific design changes, including insulation levels, arrester and cutout ratings, and secondary impacts associated with 4.8kV to 13.2kV conversion.
  • Evaluate constructability and safety considerations, including tree trim requirements, joint use coordination, top cut sequencing, and construction list completeness.
  • Conduct field site visits as required to verify existing conditions, constructability, and design accuracy.
  • Track and document standards exceptions and non-standard designs; route deviations to the Standards group for disposition and log outcomes in the Standards Exceptions and Deviations tracker.
  • Log all findings, RFIs, and review outcomes.
  • Contribute to the QA/QC lessons learned process by identifying recurring defects and trends that should inform checklist updates, standards clarifications, or reviewer training.
  • Provide design service provider performance input, including accuracy, completeness, and rework frequency, to support vendor scorecards and quality metrics reporting.
  • Partner with the QA/QC Engineering Supervisor to validate and refine AI-assisted review tools used to support conversion and distribution package reviews.

Technical Review Scope
  • The reviewer is expected to independently evaluate conversion and distribution design packages across the following technical areas:
  • Conductor loading, ampacity, and approved conductor sizes for new construction
  • Voltage drop and voltage regulation checks for new overhead laterals
  • Transformer sizing and loading, including flags for oversized or undersized transformers
  • Fuse sizing and coordination with upstream protective devices
  • Vertical and horizontal clearance requirements over roadways, driveways, and structures, including where *** standards are more restrictive than NESC
  • Pole loading analysis triggers, wind/ice loading zone application, and pole class requirements
  • Grounding and neutral continuity requirements, including ground rod spacing
  • 4.8kV to 13.2kV conversion-specific equipment and design standard changes
  • Standards exceptions and non-standard design documentation requirements
  • Armless versus crossarm construction triggers
  • Span length and sag/tension table verification
  • Construction list and material list completeness, including CU text accuracy
  • Stakeholder and permit review status, including Real Estate, Environmental, Construction, Forestry, and Project Management touchpoints
Minimum Education & Experience Requirements
  • Bachelor's Degree in Electrical Engineering, Engineering Technology, or a related discipline.
  • Senior level: minimum 6 years of relevant experience in overhead distribution design, engineering, or construction.
  • Advanced level: minimum 8 years of relevant experience, including demonstrated independent technical review or design QA/QC experience.

Preferred Qualifications
  • Working knowledge of *** DDO, standards and construction details, or equivalent utility overhead distribution design standards.
  • Direct experience with 4.8kV to 13.2kV or comparable voltage conversion projects.
  • Experience with staged (30/60/90%) design review processes.
  • Experience with sag/tension analysis, pole loading analysis, or related engineering verification tools.
  • Familiarity with Maximo, Documentum, and Bluebeam tools used in ***'s design and work management workflow.
  • Experience identifying, documenting, and dispositioning standards exceptions and deviations.
  • Professional Engineer (PE) license, preferred but not required.
  • Other Requirements
  • Solid analytical and problem-solving skills, with the ability to independently assess design adequacy rather than rely on checklist compliance alone.
  • Strong documentation discipline; findings must be clear, specific to work location, and traceable to a standard or design criterion.
  • Ability to work independently against review cycles and manage multiple concurrent design packages.
  • Effective communicator, able to deliver direct and defensible technical feedback to design service providers and escalate unresolved issues appropriately.
  • Proficiency in computer applications relevant to the role, including document markup and review tools.
  • Working Relationships
  • Reports to: QA/QC Engineering Supervisor, OHD QAQC.
  • Works alongside: Design QA/QC Lead – Sub-Transmission, the parallel technical reviewer role for sub-transmission scope.
  • Coordinates with: DDO, standards group on exceptions and deviations, PMO on design package status and scheduling, and external design service providers on findings and corrective action.
  • Does not supervise staff in this role.

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