Electrical Controls Systems Engineer

Electrical Controls Systems Engineer

Location: Stoke-on-Trent, UK

At Rapiscan Systems, we develop innovative security inspection solutions that help protect people, infrastructure, and borders across the world. As a trusted leader in cargo and vehicle inspection technology, our advanced X-ray systems are used at ports, border crossings, military facilities, critical infrastructure sites, and high-security environments to combat terrorism, illegal trafficking, smuggling, and trade fraud.

Our success is built on cutting-edge technology, engineering excellence, and a commitment to delivering world-class imaging performance, reliability, and customer satisfaction. As part of OSI Systems, Rapiscan offers exciting opportunities to work on complex, high-impact technologies that make a real difference globally.

We are currently seeking an Electrical Controls Systems Engineer to join our Engineering team in Stoke-on-Trent.

The Opportunity

As an Electrical Controls Systems Engineer, you will play a key role in the development, enhancement, and support of our industry-leading Cargo and Vehicle Inspection (CVI) systems. Working alongside experienced electrical, software, mechanical, and systems engineers, you will contribute throughout the entire product lifecycle, from concept development and new product introduction through to production support and continuous improvement.

This is an excellent opportunity for an engineer with PLC and electrical control systems experience who enjoys solving complex technical challenges and wants to work on sophisticated automation and security technologies deployed worldwide.

Key Responsibilities

• Develop, maintain, and improve electrical designs, schematics, and control system documentation.
• Design and update PLC software using platforms such as Studio 5000 and CoDeSys.
• Configure and develop HMI interfaces to support system functionality and operator experience.
• Generate and maintain technical documentation to support engineering designs and product releases.
• Create and manage electrical Bills of Materials (BoMs).
• Support engineering change processes, including revisions, lifecycle management, and ECO implementation within PLM systems.
• Interpret technical specifications and customer requirements provided by Project Managers, Sales teams, and Engineering Management.
• Provide technical support during manufacturing, testing, commissioning, and product deployment.
• Support the validation and verification of designs through testing, simulation, analysis, and troubleshooting activities.
• Contribute to the successful introduction of new products into manufacturing.
• Work closely with R&D teams to implement emerging technologies and product enhancements.
• Support installation, commissioning, servicing, and troubleshooting activities both in the factory and at customer sites.
• Identify opportunities for product optimization, performance improvement, and cost reduction.
• Ensure all work is completed in compliance with company quality standards, engineering best practices, and safety requirements.
• Collaborate with multidisciplinary engineering teams to deliver business objectives and project milestones.

Essential Qualifications & Experience

• Degree in Electrical Engineering (BEng/BSc) or a related engineering discipline, or equivalent industry experience.
• 2-3 years of experience in electrical controls, automation, or a related engineering environment.
• Experience programming PLCs using Studio 5000, CoDeSys, or similar platforms.
• Strong understanding of electrical control systems and PLC-based automation.
• Experience working with Rockwell environments and programming VFDs and/or servo drives.
• Experience with electrical design software such as AutoCAD, EPLAN, or SolidWorks Electrical.
• Strong technical problem-solving and analytical skills.
• Ability to work independently while contributing effectively within a team environment.
• Excellent organisational and time management skills.
• Proficiency with Microsoft Office applications including Excel, Word, Outlook, PowerPoint, Teams, and OneNote.
• Flexibility and adaptability to support evolving project and business requirements.

Desirable

• Experience working within industrial automation, machinery, or capital equipment environments.
• Knowledge of engineering change processes, PLM systems, and product lifecycle management.
• Experience supporting factory acceptance testing (FAT), site acceptance testing (SAT), or commissioning activities.

Travel

This role will involve occasional UK and international travel to support system installation, commissioning, technical support, and customer projects. Flexibility and willingness to travel are important parts of the position.