Sr Manufacturing Engineer (Extrusion)

Location: Lockport (Township), IL Salary: $100,000.00 USD Annually - $120,000.00 USD Annually Description:
Senior Extrusion Process/Manufacturing Engineer
About the Role
As a Senior Extrusion Process Engineer, you will lead the design, development, and continuous improvement of profile extrusion equipment, processes, and tooling in accordance with established engineering standards. This role requires independent execution of complex engineering projects from concept through implementation while driving innovation, process optimization, and manufacturing excellence. You will leverage your technical expertise to enhance efficiency, quality, and productivity across extrusion operations.
Key Responsibilities

• Provide technical leadership and process management for profile extrusion manufacturing operations.
• Apply engineering principles and expertise to optimize, troubleshoot, and improve extrusion processes.
• Develop new manufacturing processes, establish process parameters, and determine auxiliary equipment requirements.
• Partner with cross-functional teams to review new product designs and ensure compatibility with extrusion manufacturing capabilities.
• Design, develop, and implement profile extrusion tooling, including process validation and qualification activities.
• Analyze process and test data to improve extrusion performance, product quality, and material specifications.
• Support day-to-day production by resolving technical issues and driving improvements in productivity, scrap reduction, and Overall Equipment Effectiveness (OEE).
• Research emerging technologies, industry trends, and best practices to support long-term manufacturing strategies.
• Lead capital equipment projects, including business case development, equipment selection, implementation, and startup activities.
• Drive continuous improvement initiatives focused on safety, quality, throughput, and cost reduction.

Qualifications
Education

• Bachelor's degree in Engineering or equivalent combination of education and experience required.
• Degree concentration in Polymer Engineering, Plastics Engineering, Materials Science, or a related discipline preferred.

Experience

• 5-8 years of hands-on experience in plastic profile extrusion manufacturing.
• Demonstrated experience optimizing extrusion processes and developing process recipes for extruded products.
• Experience supporting production environments and implementing continuous improvement initiatives.
• Proven track record leading process development, tooling implementation, and equipment improvement projects.

Technical Skills

• Strong understanding of extrusion process fundamentals and polymer processing principles.
• Experience with profile extrusion tooling design, construction, and process validation.
• Ability to analyze process data and implement corrective actions to improve performance.
• Familiarity with OEE metrics, scrap reduction methodologies, and manufacturing performance optimization.
• Experience evaluating and recommending new manufacturing equipment and technologies.

Professional Skills

• Excellent verbal and written communication skills.
• Strong problem-solving and analytical abilities.
• Experience leading technical discussions, daily production meetings, and project presentations.
• Ability to collaborate effectively with cross-functional teams and influence stakeholders across the organization.

Compensation & Benefits
Compensation

• Base Salary Range: $100,000 - $120,000 annually
• Actual compensation will be based on experience, qualifications, skills, and market conditions.

Benefits

• Comprehensive health, wellness, and financial benefits package.
• Generous paid time off, including vacation, sick leave, company holidays, and volunteer time.
• Retirement savings programs, including company matching and profit-sharing opportunities.
• Professional development and career growth opportunities.
• Paid parental leave.
• For Canadian employees, RRSP matching may be offered in place of a 401(k) program.

Why Join Us?
Join a team dedicated to innovation, operational excellence, and continuous improvement. In this role, you will have the opportunity to influence manufacturing strategy, drive process advancements, and deliver meaningful business results while working in a collaborative and forward-thinking environment.
Equal Opportunity Statement
We are committed to creating an inclusive workplace where diverse perspectives are valued and every employee has the opportunity to succeed. We are proud to be an Equal Opportunity Employer and welcome qualified applicants from all backgrounds.
Applicants must be authorized to work in the United States on a full-time basis. Sponsorship for employment visas is not available for this position now or in the future. All candidates, including those applying for remote positions, are required to participate in an in-person interview as part of the hiring process.
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