Batch Plant Operator

Job Summary: The Batch Plant Operator is responsible for the safe and correct operation of a ready-mix concrete batching facility. In addition to the technical responsibilities of the role, this person is a central figure at the facility and carries supervisory responsibility for the daily batching activities & support personnel.

This position ensures all concrete produced meets approved mix designs, quality standards, and customer specifications. The Batch Plant Operator utilizes computer-controlled batching systems to proportion raw materials, maintain production schedules, monitor material inventories, and support quality control activities.
The Batch Plant Operator works closely with Quality Control personnel, truck drivers, maintenance personnel, and management to ensure safe, efficient, and compliant plant operations. This role requires technical knowledge of concrete batching operations, strong computer proficiency, attention to detail, and a commitment to safety, quality, and environmental compliance.

Key Responsibilities:

Plant Operations

• Operate computer-controlled batching software to proportion materials into ready-mix trucks.
• Read and interpret orders to ensure proper mix design selection and required slump achievement.
• Monitor batching operations to ensure compliance with approved mix designs and quality requirements.
• Make batching adjustments as directed by Quality Control personnel.
• Visually monitor loading areas and truck positioning to ensure safe and efficient product delivery.
• Coordinate production activities with plant assistants, dispatch, drivers, and project requirements.
• Monitor plant systems and identify operational interruptions or equipment issues.

Quality Control

• Ensure all concrete produced meets project specifications and approved mix designs.
• Maintain accurate batching records and production documentation.
• Assist Quality Control personnel with plant calibrations, testing activities, and process verification.
• Monitor material conditions and batching consistency to support quality concrete production.
• Identify and communicate quality concerns to management and Quality Control personnel.

Inventory & Material Management

• Maintain accurate inventories of cement, aggregates, admixtures, fuel, and other plant materials.
• Monitor material consumption and forecast replenishment requirements.
• Execute correct and timely purchases to prevent production delays.
• Coordinate material deliveries and maintain inventory records.

Plant Maintenance & Housekeeping

• Perform daily pre-shift and post-shift inspections of silos, weigh hoppers, conveyors, mixers, and plant structures.
• Clean hoppers, mixers, conveyors, and plant grounds to maintain safe operating conditions.
• Utilize hand tools for shoveling, sweeping, washing, and housekeeping activities.
• Assist maintenance personnel with minor repairs and troubleshooting activities.
• Maintain plant equipment and facilities in a clean and serviceable condition.

Safety Responsibilities

• Demonstrate a commitment to safety and hold others accountable to the company’s standard.
• Follow all company safety policies, procedures, and expectations.
• Wear required personal protective equipment (PPE) at all times.
• Monitor dust collection and water management systems to ensure environmental compliance.
• Report incidents, near misses, and safety concerns promptly.

Documentation & Reporting

• Print, record, distribute, and file delivery tickets.
• Maintain accurate daily production reports and batching records.
• Track fuel usage, raw material inventories, and production statistics.
• Complete inspection reports and required plant documentation.
• Communicate production, maintenance, inventory, and quality concerns to plant leadership.

Required Qualifications:

• Minimum 3 years of experience in ready-mix concrete production or batch plant operations.
• Experience operating computer-controlled batching or automated production systems.
• Basic understanding of concrete mix designs, aggregate materials, admixtures, and quality control processes.
• Strong computer proficiency and data entry skills.
• Mathematical, analytical, and problem-solving abilities.
• Ability to troubleshoot equipment and production issues.
• Knowledge of concrete testing procedures and quality control requirements.
• Valid driver's license.

Preferred Qualifications:

• OSHA 10-Hour or OSHA 30-Hour Construction certification.
• Experience operating front-end loaders, skid steers, or other mobile equipment.

Physical Requirements:

• Ability to work outdoors in varying weather conditions.
• Ability to walk uneven terrain and active industrial or construction environments.
• Ability to climb ladders, stairs, platforms, and elevated work areas.
• Ability to lift and carry up to 50 pounds.
• Ability to stand, walk, bend, kneel, squat, and climb for extended periods.
• Ability to perform housekeeping and manual labor activities as required.
• Ability to work near moving equipment and industrial machinery.
• Ability to work overtime and occasional weekends as production demands require.