Production Operator (Extrusion Machine Operator)

Job Summary:

The Color & SEM (Extrusion Machine) Operator is responsible for efficient operation of extrusion and compounding processes, ensuring consistent product quality as per defined specifications. The role requires strong knowledge of polymer materials (Engineering plastics, Elastomers, Commodity plastics), process control systems (HMI/SCADA), and adherence to safety and operational standards.

Essential Duties & Responsibilities:

• Operate and monitor extrusion and compounding lines using HMI/SCADA systems for real-time process control.

• Ensure accurate feeding of raw materials using feeders as per batch formulation and production requirements.

• Perform SAP entries, maintain shift-wise production records, and ensure proper documentation in Excel/system logs.

• Conduct troubleshooting of process and equipment issues to minimize downtime and maintain production efficiency.

• Ensure product quality by maintaining process parameters and coordinating with Quality team during deviations.

• Handle RM dosing and material mixing as per grade specifications.

• Follow and enforce safety standards, SOPs, and 6S practices on the shop floor.

• Coordinate manpower effectively for smooth operation and target achievement.

• Support preventive maintenance activities and report abnormalities in equipment.

• Operate pelletizing systems including underwater and strand pelletizing processes.

• Handle packing operations including lifting and handling of 25–30 kg bags while ensuring ergonomic and safety practices.operational standards.

Education and Experience:

• High School Diploma or GED
• 5+ years / Relevant experience from plastic / Polymer industry in production department.
  

Required Skills

• Polymer Processing & Extrusion Techniques
• Strong understanding of Polymer Properties & Material Behaviour
• HMI / SCADA System Operation
• Feeder Operation & Material Handling
• Troubleshooting & Process Optimization
• SAP Entries & Production Documentation
• Basic Excel Data Management
• Manpower Handling & Shopfloor Coordination
• Safety Compliance & Risk Awareness
• Knowledge of 6S methodology
  

Technical Knowledge

• Extrusion & Compounding Machinery
• Preventive Maintenance Practices
• Underwater Pelletizing Systems
• Strand Pelletizing Systems
• Packing and Material Handling Systems
  

Physical Requirements

• Ability to handle and lift material bags (25–30 kg)
• Capability to work in shift operations