Quick Overview
Seniority
Mid Senior
Work mode
On Site
Location
San Francisco, CA, United States
Posted
Yesterday
RoboticsAssemblyCADSourcing
Job Description
Hardware Test & Prototype Technician
location: Onsite 5 days a week - South San Francisco, CA
Interview: Onsite interview
Candidate Requirements & Sourcing
- Ideal Background: Candidates from automotive engineering test environments (e.g., Tesla) or aerospace aircraft testing are preferred
- Must be comfortable with ambiguity, independent problem-solvers, and thrive in a fast-paced engineering development environment. Good Communication and Attitude
- Ability to read wiring diagrams and engineering drawings is required
- 2+ years of experience
- industry automotive, manufacturing, R & D (zoox, wyamo, tesla, skydio)
What You'll Do
- Assemble, integrate, rework, and maintain Dropbox prototypes and test articles.
- Build mechanical and electromechanical assemblies containing structures, mechanisms, motors, transmissions, sensors, PCBAs, harnesses, connectors, and seals.
- Interpret engineering drawings, CAD views, bills of materials, wiring diagrams, assembly instructions, and test procedures.
- Provide practical feedback when designs, drawings, tolerances, fastener access, cable routing, or assembly sequences are unclear or difficult to execute.
- Fabricate and modify prototype components, brackets, fixtures, guards, and test equipment using appropriate shop tools and processes.
- Perform mechanical assembly using torque tools, adhesives, thread-locking compounds, bearings, belts, fasteners, seals, and alignment features.
- Build, route, terminate, and troubleshoot wiring harnesses and electromechanical connections.
- Instrument test articles using load cells, force and torque sensors, thermocouples, displacement sensors, cameras, current sensors, and data-acquisition equipment.
- Build and maintain automated cycle testers, environmental setups, representative packages, abuse-test fixtures, and other development equipment.
- Execute component, subsystem, and system-level tests following approved procedures and safety requirements.
- Support functional, lifetime, environmental, ingress, wear, misuse, obstruction, package-variation, and fault-recovery testing.
- Monitor tests, identify abnormal behavior, stop testing when unsafe or invalid conditions occur, and escalate issues promptly.
- Record test configuration, asset serial numbers, firmware versions, environmental conditions, observations, failures, and results accurately.
- Capture photographs, videos, measurements, logs, and physical evidence needed for failure investigation.
- Assist engineers with teardown, inspection, dimensional measurement, and root-cause investigations.
- Distinguish likely product failures from fixture, instrumentation, setup, software, or operator problems.
- Reproduce field failures in the lab and verify whether corrective actions prevent recurrence.
- Maintain test assets, tools, fixtures, instrumentation, spare parts, and work areas in a safe and organized condition.
- Track equipment calibration, maintenance, repairs, and configuration so test results remain trustworthy and reproducible.
- Support engineering builds, design-validation builds, pilot production, and manufacturing troubleshooting.
- Prepare prototype hardware, tools, spares, documentation, and equipment for work at remote test or deployment sites.
- Support installation, configuration, commissioning, testing, maintenance, and recovery of prototype Dropbox systems at Half Moon Bay, Sacramento, and other locations.
- Work safely with engineers and Deployment teams around heavy assemblies, powered mechanisms, vehicles, aircraft operations, construction activity, and outdoor test environments.
- Provide clear feedback from builds and field deployments so designs and procedures become easier, safer, and more repeatable.
- Help improve prototype-build instructions, test procedures, deployment checklists, and troubleshooting guides.
- Train other technicians and engineers on equipment or procedures in which you have developed expertise.
What You'll Bring
- Hands-on experience assembling, testing, repairing, or maintaining mechanical or electromechanical hardware.
- Ability to interpret mechanical drawings, assembly documentation, wiring diagrams, and test procedures.
- Experience using common hand tools, power tools, torque tools, measurement equipment, and shop equipment safely.
- Familiarity with mechanisms, bearings, belts, fasteners, actuators, motors, sensors, connectors, and wiring harnesses.
- Experience using measurement tools such as calipers, micrometers, torque instruments, multimeters, and data-acquisition equipment.
- Ability to build clean, reliable prototype hardware even when designs or instructions are still evolving.
- Experience instrumenting test articles and collecting accurate, traceable test data.
- Strong mechanical troubleshooting skills and a methodical approach to isolating problems.
- Discipline in documenting build configuration, deviations, test conditions, observations, and failures.
- Ability to communicate clearly with engineers about build problems, unexpected behavior, risks, and potential improvements.
- Comfort working independently after the objective, procedure, and safety boundaries are established.
- Commitment to maintaining a safe, organized, and effective laboratory and shop environment.
- Technical certificate, associate degree, apprenticeship, military technical experience, or equivalent hands-on experience is valued.
- Experience with robotics, industrial automation, automotive systems, aerospace hardware, appliances, material-handling equipment, or outdoor machinery is helpful.
- Experience with basic machining, sheet-metal fabrication, soldering, crimping, harness fabrication, or environmental testing is helpful.
- Location and logistics: this role is in person in South San Francisco and requires some travel to Half Moon Bay, Sacramento, and other test or deployment locations.
- Operating conditions: field assignments may involve outdoor work, uneven surfaces, changing weather, and occasional overnight travel.
- Physical requirements: able to safely handle tools, test equipment, and hardware and participate in team lifts in accordance with established safety procedures.
- Traits: practical judgment, mechanical curiosity, attention to detail, comfort with changing prototypes, and willingness to stay with a problem until the hardware is working or the failure is understood.
What Success Looks Like
- Prototype hardware is assembled safely, correctly, and quickly enough to support development schedules.
- Tests produce complete, reproducible, and trustworthy evidence.
- Build and test problems are identified early and communicated before they create schedule delays or invalid results.
- Test equipment remains reliable, calibrated, documented, and available.
- Prototype deployments are prepared and executed with the necessary hardware, tools, spares, and documentation.
- Engineering teams receive clear observations and physical evidence that accelerate root-cause investigations and design improvements.
- Build instructions, test procedures, and deployment workflows become safer and more repeatable through your feedback.
Himanshu Goswami
Sr. IT Technical Recruiter
Stellent IT Phone :
Email: Himanshu.goswami
Gtalk: Himanshu.goswami om
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