QAS (Quality Alert System) Engineer

Exp. Required: 8+ Year’s

Must Have Technical/Functional Skills

· Strong understanding of automotive assembly plant operations.

· Experience troubleshooting PLC-controlled manufacturing systems.

· Knowledge of Rockwell ControlLogix PLC platforms.

· Understanding of conveyor systems and station-based manufacturing processes.

· Experience analyzing production incidents and performing root cause analysis.

· Strong communication and stakeholder management skills.

Roles & Responsibilities

Application Support

· Provide Level 2/Level 3 support for the QAS application in a 24x7 manufacturing environment.

· Monitor system performance and resolve production incidents impacting assembly operations.

· Troubleshoot vehicle tracking, station processing, quality validation, and process data issues.

· Support application deployments, upgrades, configuration changes, and testing activities.

· Perform root cause analysis and implement corrective actions for recurring issues.

· Collaborate with Quality, Production, Controls Engineering, and Plant IT teams.

Manufacturing & Quality Support

· Support the tracking of vehicles through assembly stations and conveyor segments.

· Ensure accurate association of vehicle information with tooling and process results.

· Investigate and resolve issues related to vehicle traceability and process compliance.

· Support quality enforcement processes that prevent vehicles from progressing with unresolved station issues.

· Assist plant teams in minimizing production disruptions and maintaining product quality.

PLC & Controls Support

· Support integration between QAS and plant floor PLC-controlled equipment.

· Troubleshoot communication issues between applications, PLCs, HMIs, conveyors, and manufacturing devices.

· Analyze PLC tags, signals, and production events impacting application functionality.

· Support conveyor stop/start interlocks and station control functions.

· Work with Controls Engineers to diagnose automation and production-related issues.

Continuous Improvement

· Identify opportunities to improve system reliability, monitoring, and operational efficiency.

· Develop and maintain support documentation and troubleshooting procedures.

· Participate in manufacturing process improvement initiatives.