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Advanced Specialist - PED (Controls)

Autoliv IndiaCheyyar🇮🇳India

Quick overview

SeniorityMid Senior
Work modeOn Site
LocationCheyyar, India
Microsoft OfficeRoboticsAutoCADComplianceContinuous ImprovementPLC ProgrammingLean ManufacturingRoot Cause Analysis

Job description

Autoliv's primary goal is to Save More Lives. Our products never get a second chance. This is why we can never compromise on quality. We are working to increase vehicle safety by developing seatbelts, airbags and steering wheels and you can be part of our team as ROLE.

About the Role

We are looking for an experienced Senior Executive / Advanced Specialist - Controls to join our Product Engineering Development (PED) team. This role is responsible for driving automation, controls engineering, process development, equipment validation, and manufacturing excellence initiatives while ensuring compliance with global standards and project timelines.

The ideal candidate will have strong expertise in industrial automation, PLC programming, robotics, vision systems, MES, and manufacturing process optimization within an automotive manufacturing environment.

Key Responsibilities

Project & Process Development

  • Lead automation and controls activities for new product introductions and manufacturing projects.

  • Develop robust manufacturing processes, tooling, and equipment aligned with program timelines.

  • Conduct manufacturing feasibility assessments and provide capital requirements for new RFQs.

  • Collaborate with cross-functional and global teams during project reviews and implementation.

  • Drive automation projects from concept through installation, commissioning, and machine validation.

Controls & Automation

  • Configure, install, troubleshoot, and validate MES systems independently.

  • Program, troubleshoot, and optimize PLC systems (Mitsubishi, Allen-Bradley).

  • Install, configure, and validate vision inspection systems (Keyence, Cognex).

  • Program and troubleshoot SCARA robots and support team training.

  • Install, program, and validate IAI Servo systems.

  • Lead localization and low-cost automation initiatives.

Manufacturing Excellence

  • Optimize production processes to improve safety, quality, productivity, and OEE.

  • Develop manufacturing line layouts considering material flow, ergonomics, and lean principles.

  • Drive continuous improvement projects to improve yield, capacity, and process capability.

  • Ensure adherence to manufacturing process specifications and global validation standards.

  • Support FMEA development and process documentation activities.

Problem Solving & Continuous Improvement

  • Lead root cause investigations and corrective action implementation.

  • Apply structured problem-solving methodologies including:

    • 8D

    • DMAIC

    • Ishikawa (Fishbone)

    • 5 Why Analysis

  • Resolve manufacturing issues and drive sustainable improvements.

Team Development

  • Train technicians and operators on automation systems and manufacturing processes.

  • Develop team competencies through coaching, training, and work allocation.

  • Provide technical guidance to support day-to-day production requirements.

Required Technical Skills

Controls & Automation

  • PLC Programming & Troubleshooting (Mitsubishi, Allen-Bradley)

  • Vision Systems (Keyence, Cognex)

  • Robotics & SCARA Programming

  • MES & Traceability Systems

  • IAI Servo Systems

  • Automation Equipment Setup & Validation

Engineering Knowledge

  • Hydraulic & Pneumatic Troubleshooting

  • Industrial Engineering Principles

  • Equipment Qualification & Process Validation

  • Lean Manufacturing

  • Machine Installation & Commissioning

  • Technical Documentation

Software & Tools

  • MS Office

  • AutoCAD

  • 3D Design Software (Preferred)

Experience Required

  • 8-10 years of experience in Automotive Tier-1 Suppliers or OEMs.

  • Strong background in:

    • Industrial Automation

    • Controls Engineering

    • Industrial Engineering

    • Manufacturing Process Development

    • Maintenance Engineering

Key Competencies

Functional Competencies

  • Automation & Controls Expertise

  • Project Planning & Execution

  • Process Validation

  • Continuous Improvement

  • Root Cause Analysis

  • Technical Documentation

Leadership Competencies

  • Customer Focus

  • Global Perspective

  • Innovation

  • Sound Decision Making

  • Execution Excellence

  • Accountability

  • Collaboration

  • Team Development

  • Building Trust

Success Measures

  • Adherence to project plans and timelines.

  • Compliance with manufacturing process specifications.

  • Successful process validation and equipment qualification.

  • Adherence to organizational documentation standards.

  • Achievement of safety, quality, and productivity targets.

  • Effective execution of automation and localization projects.

Education

  • BE/B.Tech in Mechatronics, Electrical & Electronics Engineering

Preferred Certifications

  • AutoCAD

  • 3D Design Certifications

We will be more than glad to chat with you about your experience and your career goals.

In our international work setting, you will find a range of opportunities that are designed to enhance your career and personal development. Including new and different perspectives is part of what ensures the team’s success. We are committed to develop people’s skills, knowledge and creative potential. Our training and development programs emphasize technical competency, leadership development and business management skill.

More lives saved – more life lived!

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