Operational Excellence Engineer

Operational Excellence Engineer
Overview
We are seeking a highly driven Operational Excellence Engineer to lead plant-level continuous improvement initiatives within a high-volume manufacturing environment. This role is responsible for driving measurable business impact through Lean Manufacturing, Six Sigma, and structured problem-solving methodologies, with a strong focus on reducing variation, eliminating waste, improving process capability, and increasing operational efficiency.

The ideal candidate is a hands-on change agent who thrives on Gemba-based execution, cross-functional collaboration, and leading multiple high-impact initiatives simultaneously. This individual will play a key role in embedding a culture of operational excellence through standardization, disciplined execution, and data-driven decision making.

Location

• On-site role based in Smithfield, Utah

Relocation Support

• $10,000 relocation bonus
• Comprehensive relocation assistance for candidates relocating more than 50 miles

Key Responsibilities
Operational Excellence Strategy & Execution

• Champion the Operational Excellence culture and drive adoption across the plant
• Lead execution of continuous improvement initiatives focused on cost reduction, quality improvement, capacity expansion, and risk mitigation
• Identify plant-level opportunities and translate them into structured, measurable improvement projects
• Drive execution discipline through standardized processes and performance accountability

Lean Manufacturing & Six Sigma Leadership

• Lead Lean and Six Sigma initiatives utilizing DMAIC, Kaizen, A3 problem solving, and structured problem-solving methodologies
• Execute and coach on Lean tools including:
  • Standard Work
  • Daily Management Systems
  • SMED (Single-Minute Exchange of Dies)
  • 5S
  • Centerlining
  • Process Controls
• Apply experimental design and statistical methods to improve process capability and reduce variation
• Ensure consistent application of Lean principles across operations and support functions

Project Leadership & Portfolio Management

• Lead and manage multiple concurrent improvement projects (up to 30 initiatives at once)
• Run and coordinate plant-level master schedules across departments to ensure alignment of improvement initiatives
• Deliver projects aligned with 5-3-1 or similar structured prioritization frameworks
• Ensure all initiatives deliver quantifiable financial, operational, or quality impact
• Track progress, remove barriers, and ensure timely execution across all active projects

Data, Metrics & Performance Analysis

• Analyze plant-level KPIs to identify trends, gaps, and improvement opportunities
• Establish baselines, control limits, and performance standards using statistical methods
• Translate operational data into actionable insights and improvement strategies
• Conduct financial impact analysis to quantify project benefits and ROI

Standardization & Process Control

• Drive standardization of plant processes, equipment usage, and operational best practices
• Collaborate with plant leadership to define and maintain process controls, standard work, and critical process parameters
• Support development and refinement of master schedules and production alignment processes
• Ensure alignment between process capability and customer requirements

Cross-Functional Collaboration & Training

• Partner closely with Operations, Quality, Maintenance, Engineering, and Supply Chain teams
• Facilitate Lean training and capability building across all levels of the organization
• Coach leaders and team members on Continuous Improvement principles and execution discipline
• Support cultural transformation through hands-on leadership and Gemba engagement

Compliance & Quality Systems

• Ensure compliance with all applicable regulatory and customer requirements, including:
  • FDA
  • USDA
  • OSHA
  • EPA
• Support establishment and auditing of:
  • PCPs (Process Control Plans)
  • CCPs (Critical Control Points)
  • SOPs (Standard Operating Procedures)
• Investigate deviations and ensure corrective actions are implemented and sustained

Qualifications
Required

• Bachelor's degree in Engineering or related technical field
• 3+ years of experience in engineering, operations, or continuous improvement roles
• Strong manufacturing experience with high-volume production environments
• Green Belt certification (required)
• Strong understanding of Lean Manufacturing principles and tools
• Ability to independently manage multiple complex projects simultaneously
• Strong analytical skills, including data collection, interpretation, and statistical analysis
• Proficiency with MS Office and data tools (Excel required; Minitab preferred)
• Strong communication and facilitation skills
• Ability to travel up to 10%

Preferred

• Black Belt certification (preferred)
• Experience in continuous process manufacturing environments
• Strong knowledge of DMAIC, DFSS, and change management methodologies
• Familiarity with supply chain, logistics, and production scheduling systems
• Experience facilitating cross-functional training and organizational change
• Strong financial acumen related to cost savings and operational impact

What Makes This Role Unique
This is a high-impact, hands-on leadership role for an Operational Excellence professional who thrives in fast-paced manufacturing environments. You will directly influence plant performance by leading multiple concurrent improvement initiatives, driving Lean transformation, and embedding a culture of disciplined execution and continuous improvement.

Success in this role requires a leader who is equally comfortable in the plant floor Gemba environment as they are in analytical problem-solving, with the ability to convert complex operational challenges into structured, executable solutions.

Benefits

• 401(k) with strong employer match
• Employee stock ownership program (ESOP)
• Performance-based incentive opportunities
• Comprehensive medical, dental, and vision coverage
• Wellness and fitness reimbursement programs
• Paid vacation and holidays
• Relocation assistance
• Professional development and education support

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